Great Spin Flash Dryer
XSG Series Revolving Flash Vaporization Dryer is a new model of drying equipment. It is represents advanced technology,compact structure and wide application.
It has a large production capacity with high quality,less energy consuming and non-pollution.Processes of drying,crushing and sieving complete in the same equipment once.
Spin flash dryer with drying, crushing, screening
Designed to dry wet flowing powders from filtration and drying processes flash dryer is ideal for the production of
active pharmaceutical ingredients, fine chemicals and intermediates.
Applications
Pharmaceuticals
Fine Chemicals
Chemistry
Nutraceuticals
Plastic & rubber
Forget conventional dryers: this is a whole other planet
XSG series rotary flash dryer is a tangential hot air into the bottom of the dryer, driven by the agitator to form a powerful rotating wind field. Paste material enters the dryer from the screw feeder. Under the strong action of the high-speed rotating stirring blade, the material is dispersed under the action of impact, friction and shearing force. The block material is quickly crushed, fully contacted with hot air, and heated, dry.
Why choose our flash dryer
Hold up free
Zero friction
Controlled final grain size
Maximum ease of cleaning
Reduced energy consumption
Easy disassembly of internal parts
High final values
Reduced drying times
Total system automation
Multi-patented
Main features
The feed system consists of a feed vat where a discontinuous flow of product is buffered and fragmented by an agitator prior to continuous drying. A variable speed feed screw (or pump in the case of fluid feed) forwards the product to the drying chamber.
The rotor at the conical base of the drying chamber fluidizes product particles in a drying-efficient hot air flow pattern in which any wet lumps are rapidly disintegrated. Hot air is supplied by a temperature-controlled air heater and speed-controlled fan, entering the drying chamber at a tangent in order to establish a turbulent, whirling air flow.
Airborne, fine particles pass through a classifier at the top of the drying chamber, while larger particles remain in the air flow for further drying and powdering.
The drying chamber is rigidly designed to withstand pressure shock in the event of explosive combustion of flammable particles. All bearings are effectively protected against dust and heat.
Powder from the drying chamber is collected in bag filter, while the outlet air leaves the system at the top via a suction fan.
From laboratory to installation, our pilot plant
Dimensions
Flash dryers are widely used in various industries for efficient drying of different materials.
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Rapid Drying : One of the key advantages of flash dryers is their ability to achieve rapid drying times. These dryers utilize high-velocity hot air to quickly evaporate moisture from materials. With their short residence time and intense heat transfer, flash dryers can significantly reduce drying time compared to traditional drying methods. This increased efficiency improves productivity and allows for faster processing of materials in industrial settings.
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Energy Efficiency : Flash dryers are designed to optimize energy consumption during the drying process. Their efficient heat transfer mechanism, combined with precise temperature control, ensures minimal energy waste. The short residence time and high-velocity airflow allow for efficient moisture removal, reducing the overall energy requirements for drying. This energy efficiency not only reduces operating costs but also aligns with sustainability goals by minimizing the environmental impact of the drying process.
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Versatility : Flash dryers are versatile and can handle a wide range of materials, including powders, granules, crystals, and slurries. They are employed in diverse industries such as food processing, pharmaceuticals, chemicals, and minerals. Flash dryers can effectively dry materials with varying particle sizes, moisture content, and heat sensitivity. The flexibility of flash dryers makes them suitable for drying applications in different sectors, providing a versatile solution to meet specific industry requirements.
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Reduced Product Degradation : Flash drying is a gentle drying method that minimizes product degradation. The short drying time and high heat transfer rate of flash dryers help preserve the quality, color, and integrity of the dried material. This is especially crucial in industries where product quality is paramount, such as food processing and pharmaceutical manufacturing. By utilizing flash dryers, manufacturers can maintain the desired properties of the dried product while efficiently removing moisture.
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Compact Design and Space Efficiency : Flash dryers have a compact design that allows for space-efficient installation in industrial facilities. Their small footprint makes them suitable for areas with limited space. Furthermore, flash dryers can be easily integrated into existing production lines, optimizing workflow and maximizing operational efficiency. The compact design also facilitates easy cleaning and maintenance, minimizing downtime and ensuring continuous production.
Conclusion : Flash dryers offer numerous benefits in industrial applications, including rapid drying, energy efficiency, versatility, reduced product degradation, and space efficiency. These advantages make flash dryers an essential tool for industries seeking efficient and effective drying solutions, enabling improved productivity and product quality.
The revolving flash dryer is a new and high，efficiency fluidized drying equipment which is researched and developed for the sake of overcoming the low-efficiency and high-consumed static drying by our company. We have joined the characteristics of ordinary fluidized drying such as air stream drying，in designing process，and have developed advantage and reduced shortcoming with the advantageous usage function. All this really realizes the target of the consuming and high efficiency of the fluidized drying.
The dryer is widely used for drying rubber and plasticizer，agrochemical， pigment， dyestuff， chemical industry， animal feed，medicine and kinds of intermediates.
The spin flash dryer has been designed and built to make cleaning operations fast and efficient.
- Easy internal cleaning
- Easy disassembly of internal parts
- Easy internal inspection and swab testing
- Easy external cleaning
Our experts are on hand to help with the ideal configuration of your system!
